Robotic Cells – Assembly & Dispensing Automation

About this area

Robotic production stations for Industry 4.0

The robotic production station sector focuses on automating assembly, dispensing and quality-control processes in modern industrial plants. It encompasses the integration of industrial robots, conveying systems, dispensing units and advanced control software, enabling increased productivity, precision and production repeatability.

Solutions of this type are a key element of the Industry 4.0 concept, enabling flexible adaptation of production lines to different product variants and ensuring compliance with safety and quality standards.

Robotic cell for silicone dispensing and glass mounting

⚠ The Challenge

The client was carrying out the silicone dispensing and glass mounting process manually or semi-automatically, generating a range of quality and productivity issues.

•Low process repeatability — variations in material application resulting from operator-to-operator differences
•Risk of quality defects — uneven silicone dispensing and assembly errors
•Limited throughput — process dependent on the pace of individual operators
•Lack of production flexibility — difficulty handling different product variants

The client needed a solution that would automate the process, stabilise quality and increase production throughput.

✓ The Solution

We designed and implemented an automated production station integrating conveyor systems, component positioning, a dispensing unit, safety devices and two robots. The cell also generates reports containing the most important production data.

1.
Two industrial robots: Perform silicone dispensing and glass mounting for different product variants, with easy selection and adjustment of production parameters
2.
Conveying and positioning system: Precise placement of the component in the robot working zone at each stage of the process
3.
Dispensing unit: Accurate and repeatable silicone application independent of human factors
4.
HMI panel and TCP/IP communication: Intuitive station control system with full network integration
5.
Full safety and certification: Compliance with applicable directives, technical documentation and CE certificate

★ Client Benefits

The implementation of the robotic production cell delivered measurable quality, productivity and operational benefits — independent of operator-to-operator variability.

Benefits achieved:

Precise silicone dispensing and glass mounting regardless of operator
Process automation and reduced cycle time, resulting in increased production throughput
Elimination of human error
Support for multiple product variants and rapid parameter changeover
Optimised material consumption — accurate dispensing minimises waste
Access to production data and reports

Assembly automation

Two robots, full safety integration and CE certificate in a single station

Robotic cell for silicone dispensing and glass mounting

Industrial robots

Certified